What printing methods are used for the Express Polycotton Impact Cap?

We use professional digital printing methods including Direct to Film (DTF) and Direct to Garment (DTG). The method is selected by our production team based on your design to ensure the best possible result. You cannot select the printing method at checkout.

What is the Polycotton Impact Cap made from?

The Polycotton Impact Cap is made from an 80% Polyester / 20% Cotton blend, featuring a structured 5 panel design with a pre-curved peak, embroidered eyelets, padded sweatband, and Velcro touch fastener.

What sizes are available?

The Polycotton Impact Cap is available in one size fits all with an adjustable Velcro touch fastener at the back.

What colours are available?

The Polycotton Impact Cap is available in Black.

Is this cap suitable for corporate branding and events?

Yes. The Polycotton Impact Cap features a structured 5 panel design with a pre-curved peak and padded sweatband — making it well suited for corporate branding, team events, promotional giveaways, and trade shows.

Does the cap have an adjustable fit?

Yes. The Polycotton Impact Cap features a Velcro touch fastener at the back, allowing for an adjustable one-size-fits-all fit.

Is this the same cap used in other cap listings on this site?

This product uses the specific cap style listed on this page. Other custom caps on our site may use different constructions and fabrics depending on the style selected.

Can I order in bulk at a discounted rate?

Yes. Volume discounts are available for larger orders. The Express pricing combined with prioritised 3 to 4 business day handling makes this cap an excellent option for fast bulk custom printing.

Express Polycotton Impact Cap in Black with Express Printing badge

Polycotton Impact Cap in Black, front view

Polycotton Impact Cap in Black, angled turn view

Polycotton Impact Cap in Black, side view

Polycotton Impact Cap in Black, back view showing Velcro fastener

Express Polycotton Impact Cap with Custom Print

Customisable

Starting at $30.45

Our Express custom printed Polycotton Impact Cap offers prioritised 3 to 4 business day handling, ideal for businesses, teams, events, and promotions needing fast turnaround. Made from an 80/20 poly-cotton blend with a structured 5 panel design, pre-curved peak, padded sweatband, and Velcro fastener, this cap is available in Black in one size fits all. Printed in Australia using DTF or DTG methods — upload your artwork or create it using our online design tool. Please ensure your design is print-ready before submitting.

Volume Discounts

3+ 3% off
5+ 5% off
10+ 10% off
20+ 20% off
50+ 25% off

Discount applies automatically at checkout

Colour

Quantity by Size

Total Quantity: 0

Express

3-4 business days processing

Estimated handling: 19 - 20 Mar

Available Print Areas: Front

Print area fee: $15.00 per area used

Size Guide

Description
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Express Custom Printed Polycotton Impact Cap – Prioritised 3 to 4 Business Day Handling

Our Express custom printed Polycotton Impact Cap offers a fast turnaround with 3 to 4 business day handling. Express orders are prioritised for 3 to 4 business day handling and are printed ahead of standard turnaround. This service is designed for customers who need branded caps quickly without the urgency of same-day production.

Printed in Australia using professional digital printing methods, each cap is produced on a quality polycotton blank featuring a structured 5 panel design, pre-curved peak, and padded sweatband. The 80/20 poly-cotton blend delivers a comfortable, durable finish suitable for everyday wear, events, and promotional use.

Who This Service Is For

We use professional digital printing methods suitable for express production schedules, including:

Direct to Film (DTF)

Direct to Garment (DTG)

Orders proceed directly to print using the artwork supplied at checkout. The printing method used depends on the design and garment colour to ensure the best possible result for each order.

Upload your artwork, or create it using our online design tool. Please ensure your design is print-ready before submitting.

Printing & Production

We use professional digital printing methods suitable for same-day production schedules, including:

Direct to Film (DTF)

Direct to Garment (DTG)

Orders proceed directly to print using the artwork supplied at checkout. The printing method used depends on the design and garment colour to ensure the best possible result for each order.

Upload your artwork, or create it using our online design tool. Please ensure your design is print-ready before submitting.

Garment Details — Polycotton Impact Cap

All Same Day orders include a quality Polycotton Impact Cap, chosen for comfort, structure, and reliable custom printing:

80% Polyester / 20% Cotton blend

Structured 5 panel design

Pre-curved peak

Embroidered eyelets

Padded sweatband for comfort

Velcro touch fastener for adjustable fit

One size fits all

Colour and Sizes:

The Same Day Custom Printed Polycotton Impact Cap is available in Black.

Blank garments are included in the price. The garment details listed above are specific to this product. Other custom caps on our site may use different constructions and fabrics depending on the style selected.

Ordering & Same Day Turnaround

Express production time: 3–4 business days

Express orders are prioritised and printed ahead of standard turnaround

Orders move into production once placed

Available for local collection or Australia-wide shipping

Why Choose T Shirts Australia

Australian-based production

Fast Express turnaround times

Quality polycotton caps

Professional digital printing

Clear pricing with volume discounts

Easy ordering on desktop, mobile, and tablet using our own online design tool

Our Express custom printed Polycotton Impact Cap provides a fast, reliable solution for businesses, teams, and events across Australia. Combining a quality structured cap with professional printing and prioritised 3 to 4 business day handling, this Express service delivers consistent quality and dependable results for custom cap printing when you need it quickly.